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graphic-power-factorAs companies look for ways to become greener power factor correction is providing opportunities to be a better environmental steward, but also to potentially save some cash along the way. Here's how companies are saving green by being green.

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There are several definitions or meanings of preventive maintenance, however all preventive maintenance management programs are time-driven. What this means is, performed maintenance procedures are derived on an elapsed time or hours of operation method. Below depicts the statistical life of a typical machine-train. Bathtub_curveThe mean-time-to-failure (MTTF) also commonly referred to as the bathtub curve illustrates that a recently installed machine has a higher likely hood of failure because of installation issues that occur during the first few weeks of commissioning. After this initial period, the possibility of failure is comparatively low for an extended period. After this typical machine life period, the probability of failure increases drastically with elapsed time. When it comes to preventive maintenance management, equipment repairs or rebuilds are determined based on the MTTF statistic.

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This outlines eight simple steps that should be at the heart of an electrical preventive maintenance. These key steps are plan, inspect, clean, tighten, lubricate, test, record, and evaluate. The following article briefly describe each step and illustrate the part that they play in a good preventive maintenance program.

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Maintenance and testing is also essential to ensure proper protection of equipment and personnel. With regard to personnel protection, NFPA 70E and OSHA require a flash hazard analysis be performed before anyone approaches exposed electrical conductors or circuit parts that have not been placed in an electrically safe work condition. In addition, it requires a flash protection boundary be established. All calculations for determining the incident energy of an arc, and for establishing a flash protection boundary, require the arc clearing time. This clearing time is derived from the engineering coordination study which is based on what the protective devices are supposed to do. If, for example, a low-voltage power circuit breaker had not been operated or maintained for several years and the lubrication had become sticky or hardened, the circuit breaker could take several additional cycles, seconds, minutes, or longer to clear a fault condition. The following are two specific examples that illustrate the important role protective trip devices play in the calculation of incident energy:

For the example, flash hazard analyses will be performed using a 20,000 A short circuit with the worker being 18 in. from the arc for a condition “arc in a cubic box” as described in Appendix D.6.2 of NFPA 70E-2004:

 

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Every year many workers are treated in burn centers with severe arc flash injuries.

The flash is immediate, but the devastating effects can potentially last forever.

What is an Arc Flash?

". . . a dangerous condition associated with the release of energy caused by an electric arc."

As defined by NFPA

What is an Electric Arc?

  • An electric arc is a short circuit current passing  through the air

What are the Causes of Electric Arcs?

Arcs can be initiated by:

  • Glow to Arc Discharge
  • Dust and Impurities
  • Corrosion
  • Condensation of Vapor and Water
  • Spark Discharge
  • Accidental Touching
  • Dropping or Leaving Tools
  • Rodents and other Animals
  • Over Voltages across Narrow Gaps
  • Failure of Insulating Materials
  • Improper Work Procedures

What are the Potential Hazards?

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transformer_installations When installing transformers it is necessary that they be installed correctly and in harmony with the NEC. This requires the installer of the transformer be up-to-date with all of the current requirements set forth by the code. This can be difficult as many transformer installations can prove to be a challenge, to keep in line with the electrical code. There are several factors that need to be considered when installing a transformer. The installation needs to ensure that the conductors are electrically protected and along with the equipment sized correctly. In addition the grounding must be established and terminated correctly it is a key factor in the electrical installation of transformers.

Let break it down as to the steps and the code requirements involved.

If we are going to be installing a transformer that is 45 kVA and 112.5 kVA 480V delta primary to a 208Y/120V 3-Phase wye secondary. Now each transformer will be providing the power to, lighting and appliance branch circuit panel-board with continuous non-linear loads, these loads are not uncommon, in fact they are often found in today's commercial and industrial office buildings. The length of the conductors leaving from the transformer secondary to the lighting and appliance branch-circuit panel-board does not exceed that of 10 ft, and all terminals are rated 75°C.
So Lets begin with the steps involved:

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Effective Lockout of Hydraulic Systems

Introduction:

A lockout procedure is a sequence of safety precautions taken in advance of access to potentially dangerous machinery or equipment. It is used where there is a risk of the release of energy which could cause injury to persons carrying out the work, or indeed other individuals working in the neighborhood of the equipment being maintained. It involves isolating the energy sources and locking them such they can only be restored by the person carrying out the work, when the work is finished. The procedure includes safety padlocks, safety tags/signs and also specialist lockout devices.

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Bearing failures are the root cause for the great majority of electric motor downtime, repair and replacement costs. Bearing and motor manufacturers are aware of the situation. Motor repair shops can attribute much of their business to bearing failures. And motor users see bearing failure as the fundamental cause of virtually every electric motor repair expense. Studies conducted by the Electrical Apparatus Service Association also demonstrate that bearing failures are by far the most common cause of motor failures.

Knowing that shaft bearings are the Achilles’ heel of industrial electric motors is not a new idea in maintenance departments, but what is new is recognizing that something can be done to prevent most motor bearing failures.

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Setting the Clearance for Friction Bearings

 

There needs to be a small amount of clearance between the bearing cap and the shaft when assembling friction bearings. Providing a small amount of clearance prevents binding on the shaft.

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